Capabilities
Capabilities
Capabilities
We build wire harnesses that meet spec on every build. The same certified workmanship, the same complete documentation, the same standard from your first prototype to full-rate production.
Overview
Overview
Our team combines veteran discipline with aerospace manufacturing experience and certifications including IPC/WHMA A 620 Space Addendum and NASA STD 8739. From simple assemblies to complex spacecraft harnesses, we deliver space grade workmanship for the most demanding programs.
Overview
Our team combines veteran discipline with aerospace manufacturing experience and certifications including IPC/WHMA A 620 Space Addendum and NASA STD 8739. From simple assemblies to complex spacecraft harnesses, we deliver space grade workmanship for the most demanding programs.
We review it, build it, test it, and deliver it ready for your mission.
We review it, build it, test it, and deliver it ready for your mission.
[01]
Manufacturing
• Complex Wire Harness Assembly • Rapid prototypes and expedited production • Cable Assembly • Electromechanical Assembly • Formboard Assembly • Low Porduction Fast Turnaround • Denver, Colorado Manufacturing Facility
[02]
Inspection Testing
• Hi-Pot Testing, Continuity, Dielectric Withstand Voltage, Insulation Resistance • Contact/Connector Push Testing • Wire Pull-Force Testing • Full build inspection at every step per IPC/WHMA-A-620 Standards
[03]
Inspection Testing
• Hi-Pot Testing, Continuity, Dielectric Withstand Voltage, Insulation Resistance • Contact/Connector Push Testing • Wire Pull-Force Testing • Full build inspection at every step per IPC/WHMA-A-620 Standards
[04]
Assembly
• Soldering to J-STD-001 • Heat-Shrink Tubing and Sealing • Epoxy Potting and Encapsulation • Connector Hardware Staking (Polymerics) • 36 to 2 AWG Wiring • Conductive Overbraiding, Protective Overbraiding, Kapton Overwraps • Circular-Mil, Sub-D, Micro -D, Nano-D Connector Assemblies
[05]
Quality
• First Article Inspection & Production Validation • In-Process and Final Inspection • Configuration and Material Verification • Full Build Record Documentation • Certificate of Conformance with Every Shipment Calibration • Calibration System compliant to ANSI/NCSL Z540-1-1994 and MIL-STD-45662A, ISO10012-1 • ESD Protocol compliant with ANSI/ESD S20.20-2014 and MIL-STD-1686
[06]
Production Support
• Drawing and BOM Review • Component Sourcing • Material Traceability • Prototype Development Support • Obsolescence and Alternat Part Support • Short Run and Production Manufacturing • Customer-Supplied Material Programs
We review it, build it, test it, and deliver it ready for your mission.
[02]
Manufacturing
• Complex Wire Harness Assembly • Rapid prototypes and expedited production • Cable Assembly • Electromechanical Assembly • Formboard Assembly • Low Porduction Fast Turnaround • Denver, Colorado Manufacturing Facility
[06]
Inspection Testing
• Hi-Pot Testing, Continuity, Dielectric Withstand Voltage, Insulation Resistance • Contact/Connector Push Testing • Wire Pull-Force Testing • Full build inspection at every step per IPC/WHMA-A-620 Standards
[03]
Assembly
• Soldering to J-STD-001 • Heat-Shrink Tubing and Sealing • Epoxy Potting and Encapsulation • Connector Hardware Staking (Polymerics) • 36 to 2 AWG Wiring • Conductive Overbraiding, Protective Overbraiding, Kapton Overwraps • Circular-Mil, Sub-D, Micro -D, Nano-D Connector Assemblies
[04]
Quality
• First Article Inspection & Production Validation • In-Process and Final Inspection • Configuration and Material Verification • Full Build Record Documentation • Certificate of Conformance with Every Shipment Calibration • Calibration System compliant to ANSI/NCSL Z540-1-1994 and MIL-STD-45662A, ISO10012-1 • ESD Protocol compliant with ANSI/ESD S20.20-2014 and MIL-STD-1686
[05]
Production Support
• Drawing and BOM Review • Component Sourcing • Material Traceability • Prototype Development Support • Obsolescence and Alternat Part Support • Short Run and Production Manufacturing • Customer-Supplied Material Programs
[01]
IPC/WHMA-A-620 Workmanship
Every harness is built to IPC/WHMA-A-620 standards as the baseline and Space Addendum capability when specified for space and defense programs that demand it.
[01]
IPC/WHMA-A-620 Workmanship
Every harness is built to IPC/WHMA-A-620 standards as the baseline and Space Addendum capability when specified for space and defense programs that demand it.
[02]
100% Electrical Verification
Continuity, hi-pot, and pull-force testing on every unit. No sampling. No shortcuts. Every result captured and traceable to your serial number.
[02]
100% Electrical Verification
Continuity, hi-pot, and pull-force testing on every unit. No sampling. No shortcuts. Every result captured and traceable to your serial number.
[03]
Complete Documentation
Full build record, test data, and a signed Certificate of Conformance with every shipment. Audit-ready from day one.
[03]
Complete Documentation
Full build record, test data, and a signed Certificate of Conformance with every shipment. Audit-ready from day one.
[04]
Counterfeit-Free Supply Chain
Every component sourced from OCM and authorized distributors only. Full material traceability from purchase order to final delivery.
[04]
Counterfeit-Free Supply Chain
Every component sourced from OCM and authorized distributors only. Full material traceability from purchase order to final delivery.